Replacing tachometers with optical encoders

Tach generators produce a voltage signal as they rotate. While adequate for speed indication, this technology is ill-suited for position control.

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Tach generators produce a voltage signal as they rotate. While adequate for speed indication, this technology is ill-suited for position control. Machine-mounted tach generators have all but disappeared, with motor mount applications still utilized to some degree. While there is a considerable legacy installed base, many of the original tach manufacturers no longer exist and replacements are difficult to find.

Magnetic ring tachs use a hall-effect sensor to produce a signal as the sensing gear rotates past, with each tooth of the gear producing a pulse. While widely used, ring tachs can only provide coarse positional information and offer limited control capability. For example, the resolution available from a common 60 pulse ring tach is not adequate for a modern variable speed drive.

If you have a factory floor populated with perfectly functional motors fitted with tachometers, conversion to updated control systems will most likely also require retrofitting to rotary encoders. Fortunately, EPC offers many solutions that can help with this transition. Two products commonly used for tachometer to rotary encoder conversion are the Model 725 equipped with a 5PY adaptor, and the Model DR738 featuring the REO444 style flange, which is commonly applied to motors manufactured in Europe.

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Model 725 with 5PY adaptor

For related information, read the article C-Face Solutions for Motor Feedback or give us a call. When you call EPC, you talk to real engineers and encoder experts who can help you specify the right encoder solution for your application. Contact EPC today. We'll help you find your motor feedback solution.

 

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