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Encoders for packaging applications

Reliable Motion Feedback for High-Speed, High-Precision Packaging Lines

Packaging machinery demands precise, repeatable motion feedback to maintain throughput, product quality, and uptime. Encoder Products Company (EPC) designs rugged rotary and linear encoders engineered specifically for the speed, vibration, and washdown conditions found in modern packaging environments.

From conveying and labeling to form-fill-seal and palletizing, our encoders deliver accurate position and speed feedback where it matters most — on the machine.

 

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Why Encoders Matter in Packaging Applications

In packaging systems, even small motion errors can result in:

  • Misaligned labels

  • Inconsistent cut lengths

  • Improper sealing or registration

  • Increased scrap and downtime

EPC encoders provide real-time feedback to motion controllers and PLCs, helping packaging equipment maintain tight tolerances while operating at high speeds.

 

 

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Engineers choose EPC encoders to:

  • Maintain accurate position and speed feedback at high line speeds

  • Improve registration and repeatability

  • Reduce downtime caused by mechanical wear or contamination

  • Adapt quickly to product changeovers and format adjustments

  • Solve a problem that many require a Custom Solution

custom engineering

 

Common Packaging Applications We Support

Our encoders are used throughout packaging lines, including:

 

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See how encoders are used in packaging systems

It's easy to see where an encoder may be needed in your application.  From conveying to marking all the way to palletizing, encoders are used throughout the entire process for precision motion feedback.  Download our guide to learn more about integrating an encoder into your application.

Download the guide!

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Encoders Solutions For Packaging Equipment

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Linear measurement solutions

All-in-one wheeled solutions like our Tru-Trac® Model TR1 (compact) and Model TR3 (heavy duty) are designed for easy installation in conveying, packaging, and cut-to-length applications.

See all of our linear measurement solutions.

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Motor feedback

For demanding conditions like drive motor feedback, servo labeling, and food and beverage packaging, our Model 25T/H, 260, and 15T/H encoders are compact and reliable.

See all thru-bore and motor mount encoders.

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Programmable encoders

EPC's Accu-CoderPro® encoders are field-programmable to your exact application needs, and are available in thru- or blind hollow bore or shaft models.

See all programmable incremental encoders.

IO-Link Encoders for Smart Packaging Systems

As packaging equipment becomes more connected and data-driven, IO-Link encoders provide a simple, standardized way to access both motion feedback and diagnostic data.

EPC IO-Link encoders allow engineers to:

  • Monitor position and speed feedback over a point-to-point digital interface

  • Access device parameters and diagnostics without additional hardware

  • Simplify commissioning and changeovers through software

    configuration

  • Reduce wiring complexity compared to traditional analog solutions

Why IO-Link matters in packaging:
IO-Link makes it easier to detect issues

early, standardize machine designs, and support predictive maintenance — all while maintaining precise motion control on

high-speed lines.

IO-Link encoders are well suited for:

  • Packaging lines with frequent format changes

  • Smart factories and Industry 4.0 initiatives

  • Systems where uptime, diagnostics, and remote access are critical

Learn More About Using Encoders with IO-Link

Non-Contact Linear Measurement with LP1 Accu-LaserPro®

For packaging applications where mechanical contact is impractical or undesirable, EPC’s LP1 Accu-LaserPro® provides high-accuracy, non-contact linear measurement.

The LP1 uses laser technology to measure position, speed, and distance without touching the target, making it ideal for delicate materials and high-speed processes.

Key advantages for packaging engineers:

  • Non-contact measurement eliminates wear and slippage

  • Ideal for films, webs, and moving materials

  • High accuracy at high speeds

  • Reduced maintenance compared to wheel-based encoders

Common LP1 packaging applications:

  • Flexible packaging and web handling

  • Cut-to-length measurement

  • Registration and alignment

  • Applications where product contact must be avoided

The LP1 Accu-Lase

rPro integrates easily into packaging control systems and is well suited for modern, high-throughput packaging lines.

Learn More About the Accu-LaserPro Encoder

 

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Talk with an Expert

We're here to help. Our engineers and encoder experts will respond quickly to your toughest, most technical encoder questions.

Expedite options are available on many models. Contact us for details.

For specific needs or requests:

 

Contact Customer Service